Quality Dynamics Consultancy Sdn Bhd presents

Lean Manufacturing

(by Mr. Nazari Haron )

objectives

Participants will be able to:

-   Understand the Lean Manufacturing Principles
-   Understanding the value and waste concept
-   Learn how to eliminate non-value added activities and inventory via
    various Lean’s proven techniques and concepts.
-   Learn how to maximize resources and gain maximum financial return.

program content

DAY 1

1.  Lean Manufacturing – An Overview
      -    Lean concepts and its goals
      -    Understanding Manufacturing 7-Wastes
      -    The building block of Lean Manufacturing

2.  Produce Only as Needed
      -    Value Stream Mapping to improve operation efficiency
      -    Reducing production lead time
      -    Small lot, mixed and level production
      -    Pull production control

3.  The Need for Process Improvement & Standardisation
      -    Facilities layout for efficiency and flexibility
      -    U-shape cells with small, flexible machines
      -    Synchronising and balancing processes
      -    Multi machine operation
      -    Autonomation
      -    Standard Operation

DAY 2

4. Supporting Techniques for Lean
      -    5S – Workplace organisation
      -    Visual management techniques
      -    TPM – maintaining and improving equipment
      -    Set-up Time Reduction to improving Machine Uptime
      -    Target zero defect through poka-yoke
 
5. Invest in People
      -    Teamwork
      -    Multi-skill workforce.
      -    Small-group improvement activities

6. Invest in Suppliers
      -    Supplier selection and relationship
      -    Supplier location and delivery schedule

methodology

Lecture, sample formats and examples, individual exercises,
group discussion and presentation.

who must attend

•    MD, MD, HOD: Managers of Sales, Purchasing, Logistics, Material,
     Quality, Plant, Manufacturing, Production, Maintenance.
•    Engineers, Executives Supervisors
•    Anyone who is tasked to continuously improve manufacturing activities.

investment fee / early bird by 11/06/2013

Standard: RM 1,395.00 / RM 1,295.00 per participant

Group discount: RM 1,295.00 / RM 1,195.00 per participant for a minimum of 2 participants from the same company

(Fee inclusive of Refreshment, Buffet Lunch, Training Bag, Handouts,  & Certificate of Completion)

registration & payment

PROGRAMS ARE CLAIMABLE UNDER SBL SCHEME

Please register online through www.qdc.com.my or call 03-78054587 / 03-78044196. Our phone line operation hours are from 8:30am to 6:00pm from Monday to Friday.

All registration MUST be accompanied with PAYMENT.

Completed registration form with CHEQUES should be made in favor of "Quality Dynamics Consultancy Sdn Bhd" and sent to:

QUALITY DYNAMICS CONSULTANCY SDN BHD
No. 343, Block A, Kelana Centre Point, No.3 Jalan SS7/19,
Kelana Jaya, 47301 Petaling Jaya,
Selangor, Malaysia.

Tel : 03-78054587 / 03-78044196
Fax: 03-78054514
E-mail: training@qdc.com.my
( Wani/ Thang )

PSMB Reg: 0938

(FEE PAID IS NOT REFUNDABLE but replacement may be made at no additional cost. Quality Dynamics Consultancy Sdn Bhd reserves the right to cancel or reschedule the above course and shall inform participants of the changes)

COURSE FACILITATOR - MR. NAZARI HARON